manufacturing process
Continual Learning at the Edge: An Agnostic IIoT Architecture
García-Santaclara, Pablo, Fernández-Castro, Bruno, Díaz-Redondo, Rebeca P., Calvo-Moa, Carlos, Mariño-Bodelón, Henar
The exponential growth of Internet-connected devices has presented challenges to traditional centralized computing systems due to latency and bandwidth limitations. Edge computing has evolved to address these difficulties by bringing computations closer to the data source. Additionally, traditional machine learning algorithms are not suitable for edge-computing systems, where data usually arrives in a dynamic and continual way. However, incremental learning offers a good solution for these settings. We introduce a new approach that applies the incremental learning philosophy within an edge-computing scenario for the industrial sector with a specific purpose: real time quality control in a manufacturing system. Applying continual learning we reduce the impact of catastrophic forgetting and provide an efficient and effective solution.
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- Information Technology > Artificial Intelligence > Robots (1.00)
- Information Technology > Artificial Intelligence > Machine Learning > Reinforcement Learning (1.00)
- Information Technology > Artificial Intelligence > Representation & Reasoning > Optimization (0.93)
- Information Technology > Artificial Intelligence > Machine Learning > Learning Graphical Models > Undirected Networks > Markov Models (0.46)
AgriCruiser: An Open Source Agriculture Robot for Over-the-row Navigation
Truong, Kenny, Lee, Yongkyu, Irie, Jason, Panda, Shivam Kumar, Jony, Mohammad, Ahmad, Shahab, Rahman, Md. Mukhlesur, Jawed, M. Khalid
We present the AgriCruiser, an open-source over-the-row agricultural robot developed for low-cost deployment and rapid adaptation across diverse crops and row layouts. The chassis provides an adjustable track width of 1.42 m to 1.57 m, along with a ground clearance of 0.94 m. The AgriCruiser achieves compact pivot turns with radii of 0.71 m to 0.79 m, enabling efficient headland maneuvers. The platform is designed for the integration of the other subsystems, and in this study, a precision spraying system was implemented to assess its effectiveness in weed management. In twelve flax plots, a single robotic spray pass reduced total weed populations (pigweed and Venice mallow) by 24- to 42-fold compared to manual weeding in four flax plots, while also causing less crop damage. Mobility experiments conducted on concrete, asphalt, gravel, grass, and both wet and dry soil confirmed reliable traversal consistent with torque sizing. The complete chassis can be constructed from commodity T-slot extrusion with minimal machining, resulting in a bill of materials costing approximately $5,000 - $6,000, which enables replication and customization. The mentioned results demonstrate that low-cost, reconfigurable over-the-row robots can achieve effective weed management with reduced crop damage and labor requirements, while providing a versatile foundation for phenotyping, sensing, and other agriculture applications. Design files and implementation details are released to accelerate research and adoption of modular agricultural robotics.
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- Information Technology > Artificial Intelligence > Robots (1.00)
- Information Technology > Artificial Intelligence > Machine Learning > Reinforcement Learning (1.00)
- Information Technology > Artificial Intelligence > Representation & Reasoning > Optimization (0.93)
- Information Technology > Artificial Intelligence > Machine Learning > Learning Graphical Models > Undirected Networks > Markov Models (0.46)
Empowering Manufacturers with Privacy-Preserving AI Tools: A Case Study in Privacy-Preserving Machine Learning to Solve Real-World Problems
Ji, Xiaoyu, Shorland, Jessica, Shank, Joshua, Delpe-Brice, Pascal, Sweeney, Latanya, Allebach, Jan, Shakouri, Ali
Small- and medium-sized manufacturers need innovative data tools but, because of competition and privacy concerns, often do not want to share their proprietary data with researchers who might be interested in helping. This paper introduces a privacy-preserving platform by which manufacturers may safely share their data with researchers through secure methods, so that those researchers then create innovative tools to solve the manufacturers' real-world problems, and then provide tools that execute solutions back onto the platform for others to use with privacy and confidentiality guarantees. We illustrate this problem through a particular use case which addresses an important problem in the large-scale manufacturing of food crystals, which is that quality control relies on image analysis tools. Previous to our research, food crystals in the images were manually counted, which required substantial and time-consuming human efforts, but we have developed and deployed a crystal analysis tool which makes this process both more rapid and accurate. The tool enables automatic characterization of the crystal size distribution and numbers from microscope images while the natural imperfections from the sample preparation are automatically removed; a machine learning model to count high resolution translucent crystals and agglomeration of crystals was also developed to aid in these efforts. The resulting algorithm was then packaged for real-world use on the factory floor via a web-based app secured through the originating privacy-preserving platform, allowing manufacturers to use it while keeping their proprietary data secure. After demonstrating this full process, future directions are also explored.
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LLM-Drone: Aerial Additive Manufacturing with Drones Planned Using Large Language Models
Raman, Akshay, Merrill, Chad, George, Abraham, Farimani, Amir Barati
Additive manufacturing (AM) has transformed the production landscape by enabling the precision creation of complex geometries. However, AM faces limitations when applied to challenging environments, such as elevated surfaces and remote locations. Aerial additive manufacturing, facilitated by drones, presents a solution to these challenges. However, despite advances in methods for the planning, control, and localization of drones, the accuracy of these methods is insufficient to run traditional feedforward extrusion-based additive manufacturing processes (such as Fused Deposition Manufacturing). Recently, the emergence of LLMs has revolutionized various fields by introducing advanced semantic reasoning and real-time planning capabilities. This paper proposes the integration of LLMs with aerial additive manufacturing to assist with the planning and execution of construction tasks, granting greater flexibility and enabling a feed-back based design and construction system. Using the semantic understanding and adaptability of LLMs, we can overcome the limitations of drone based systems by dynamically generating and adapting building plans on site, ensuring efficient and accurate construction even in constrained environments. Our system is able to design and build structures given only a semantic prompt and has shown success in understanding the spatial environment despite tight planning constraints. Our method's feedback system enables replanning using the LLM if the manufacturing process encounters unforeseen errors, without requiring complicated heuristics or evaluation functions. Combining the semantic planning with automatic error correction, our system achieved a 90% build accuracy, converting simple text prompts to build structures.
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- Information Technology > Artificial Intelligence > Robots > Autonomous Vehicles > Drones (1.00)
- Information Technology > Artificial Intelligence > Natural Language > Large Language Model (1.00)
- Information Technology > Artificial Intelligence > Machine Learning > Neural Networks > Deep Learning (0.68)
Toward Fully Autonomous Flexible Chunk-Based Aerial Additive Manufacturing: Insights from Experimental Validation
Stamatopoulos, Marios-Nektarios, Haluska, Jakub, Small, Elias, Marroush, Jude, Banerjee, Avijit, Nikolakopoulos, George
A novel autonomous chunk-based aerial additive manufacturing framework is presented, supported with experimental demonstration advancing aerial 3D printing. An optimization-based decomposition algorithm transforms structures into sub-components, or chunks, treated as individual tasks coordinated via a dependency graph, ensuring sequential assignment to UA Vs considering inter-dependencies and printability constraints for seamless execution. A specially designed hexacopter equipped with a pressurized canister for lightweight expandable foam extrusion is utilized to deposit the material in a controlled manner. To further enhance precise execution of the printing, an offset-free Model Predictive Control mechanism is considered compensating reactively for disturbances and ground effect during execution. Additionally, an interlocking mechanism is introduced in the chunking process to enhance structural cohesion and improve layer adhesion. Extensive experiments demonstrate the framework's effectiveness in constructing precise structures of various shapes, while seamlessly adapting to practical challenges, proving its potential for a transformative leap in aerial robotic capability for autonomous construction. A video with the overall demonstration can be found here: https://youtu.be/WC1rLMLKEg4. Preprint submitted to Journal of Automation In Construction February 27, 2025 1. Introduction In recent times, ground breaking advancement in additive manufacturing, seamlessly integrated with autonomous robotics, are unlocking an exciting frontier in next generation construction and manufacturing process. Additive manufacturing has demonstrated a paradigm shift impact, addressing complex manufacturing processes with unprecedented precision and efficiency. Its transformative potential is becoming increasingly evident as it evolves and finds applications across a wide range of industries [1, 2, 3], while simultaneously paving the way for further innovations in the future. An intriguing development is its recent integration into the construction industry, capitalizing on its ability to automate construction processes, provide extensive design flexibility, and construct intricate structures designed using Computer-Aided Design (CAD) software [4, 5]. Numerous studies have demonstrated the design and deployment of large-scale robotic arms and gantry systems for printing building components and even entire houses using a variety of base materials [6]. A key advantage of such methods is their ability to adapt with high level of automation throughout the construction process, making them particularly well-suited for deployment in remote, inaccessible, and harsh environments[7, 8]. Notable examples include disaster-stricken areas, such as regions impacted by fires and earthquakes, where the rapid construction of shelters and basic infrastructure is imperative.
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- Information Technology > Artificial Intelligence > Robots (1.00)
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- Information Technology > Artificial Intelligence > Representation & Reasoning > Planning & Scheduling (0.46)
Analog and Multi-modal Manufacturing Datasets Acquired on the Future Factories Platform V2
Harik, Ramy, Kalach, Fadi El, Samaha, Jad, Samaha, Philip, Clark, Devon, Sander, Drew, Burns, Liam, Yousif, Ibrahim, Gadow, Victor, Mahmoud, Ahmed, Wuest, Thorsten
This paper presents two industry-grade datasets captured during an 8-hour continuous operation of the manufacturing assembly line at the Future Factories Lab, University of South Carolina, on 08/13/2024. The datasets adhere to industry standards, covering communication protocols, actuators, control mechanisms, transducers, sensors, and cameras. Data collection utilized both integrated and external sensors throughout the laboratory, including sensors embedded within the actuators and externally installed devices. Additionally, high-performance cameras captured key aspects of the operation. In a prior experiment [1], a 30-hour continuous run was conducted, during which all anomalies were documented. Maintenance procedures were subsequently implemented to reduce potential errors and operational disruptions. The two datasets include: (1) a time-series analog dataset, and (2) a multi-modal time-series dataset containing synchronized system data and images. These datasets aim to support future research in advancing manufacturing processes by providing a platform for testing novel algorithms without the need to recreate physical manufacturing environments. Moreover, the datasets are open-source and designed to facilitate the training of artificial intelligence models, streamlining research by offering comprehensive, ready-to-use resources for various applications and projects.